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Unexpected system failures can disrupt operations, leading to costly downtime and repairs. To avoid these issues, predictive maintenance has become essential, enabling companies to foresee potential failures and address them proactively.

SolaHD's Predictive Maintenance Solution

SolaHD helps manufacturers and machine builders protect their systems and maximize their efficiency. The combination of SolaHD’s SDN-D Power Supply and Power Communication Module enables comprehensive monitoring and diagnostic data analysis, offering advanced predictive maintenance capabilities.  

For industries where continuous operation is critical, SolaHD’s predictive maintenance capabilities offer a significant advantage. By monitoring and analyzing diagnostic data in real-time, you can proactively manage your industrial systems, ensuring reliability and efficiency. Invest in SolaHD to protect your operations from unexpected failures and maintain optimal performance. 

Call us today at (855) 737-4716 to learn more, or fill out our online form and someone will get back to you.

Unexpected power supply failures can lead to significant downtime, costly repairs, and loss of productivity. Critical applications need reliable power solutions that can ensure continuous operation, provide diagnostic data, and integrate seamlessly into their existing systems.

The Solution: SolaHD SDN-D Series Power Supply and Power Communication Module

SolaHD helps manufacturers and machine builders protect their systems and maximize their efficiency. With the combination of SolaHD’s SDN-D Power Supply and Power Communication Module, you can now monitor all the diagnostic data of your systems and fix your problems before they even happen. Here is how these products can transform your power management:

To protect the critical equipment that governs various industrial processes, control panels throughout a facility should include power protection, conversion, and conditioning devices. SolaHD power quality solutions by Emerson are designed to neutralize the full range of power disturbances, ensuring your equipment operates reliably.

Key Power Quality Solutions from SolaHD

1. Power Conditioners 
   SolaHD single-phase power conditioners stabilize output voltages, compensating for wide swings in input voltage. This provides consistent power to your control panels and equipment, enhancing overall reliability and performance.
2. Surge Protective Devices and Filters 
   High-energy transients, whether generated internally or externally, pose an immediate threat to sensitive electronic equipment. SolaHD surge protective devices and filters effectively insulate equipment from these transients, safeguarding reliability and performance.
3. Control Transformers 
   Control transformers from SolaHD convert available voltages to meet specific electrical circuit or equipment requirements. With industrial ratings for inrush and regulation, these transformers ensure control systems receive the correct power, supporting uninterrupted operation.
4. Uninterruptible Power Supplies (UPS) 
   Power interruptions can be disastrous, causing data loss or damage to equipment. SolaHD uninterruptible power supplies provide ride-through capabilities during brief outages and allow for safe equipment shutdowns. The SolaHD SUA CBS series DIN rail UPS, designed for hazardous locations, features a long-life, high-temperature, user-replaceable battery with optional remote communication capabilities. The SolaHD SDU DC-B series DIN rail UPS system offers higher efficiencies by reducing power conversion steps, and runtimes can be extended with optional external battery modules. This setup allows electronics to be sealed inside the panel while maintaining safety by placing the battery outside the enclosure.
5. DIN Rail Power Supplies 
   SolaHD offers a comprehensive line of DIN rail power supplies suitable for nearly any control cabinet environment. Despite their compact size, the SolaHD SDN-D high-performance power supplies operate in extreme temperatures, both hot and cold, and come with global certifications and diagnostic monitoring capabilities. These features make them the ultimate solution for powering DC loads in harsh environments and hazardous locations worldwide.
6. DC to DC Converters 
   When AC power isn’t available, or when DC power needs to be isolated, SolaHD’s DC to DC converters provide the perfect solution. Emerson’s converters and UPS communication modules use popular industrial network protocols to deliver critical power data to computers, PLCs, distributed control systems, and other networked devices, enhancing overall system visibility and control.

Ensuring Safe Operation and Reliable Performance

SolaHD power quality solutions ensure that clean, reliable power is delivered to your most critical equipment. These solutions protect against power disturbances, support safe equipment shutdowns during outages, and provide backup power when needed. From power conditioners and surge protection to UPS systems and DC converters, SolaHD equips your control cabinets with everything needed to maintain safe, efficient, and uninterrupted operations.

With SolaHD, you can rest assured that your equipment will continue to perform optimally, even in the face of unpredictable power conditions. Explore how SolaHD by Emerson can enhance your facility’s power quality and protect your critical processes today.

Call us today at (855) 737-4716 to learn more, or fill out our online form and someone will get back to you.

Why Integrate WAGO 221 Accessories? 
 

• Simplify Installation with Flexible Mounting Carriers
  WAGO’s mounting carriers are designed for seamless integration with every 221 Series Splicing Connector, whether it’s the two-, three-, or five-wire model. These carriers can be mounted vertically or horizontally, providing flexibility for various installation needs. They can be securely attached by snapping onto the DIN-rail or using screws on smooth surfaces. The flexible mounting clamps make it easy to insert and remove connectors, while conductors can be conveniently connected or disconnected before or after placing the connector into the carrier. This ensures a hassle-free installation process and maintains compliance with VDE standards.
• Improve Maintenance with Clear Identification and Access
  The mounting carriers come in distinct colors such as dark gray/yellow and blue, which clearly distinguish the distributions of neutral and PE conductors within the control cabinet. This color-coding allows for quick identification, making troubleshooting and maintenance more efficient. Additionally, one test slot is always accessible, ensuring that you can easily perform necessary tests without any obstructions.
• Expand Your Connectivity with Reliable Jumpers
  WAGO’s jumpers increase the number of clamping points for the 221 Series COMPACT Splicing Connectors, creating potential distributions with up to eight connection points in the DIN-rail adapter. Available in four variants—with or without a locking contact point lever, in blue or gray—these jumpers offer versatility and reliability. They provide a simple solution for expanding connectivity and organizing wiring setups efficiently.
• Conclusion
  WAGO 221 accessories, including mounting carriers and jumpers, offer robust solutions for enhancing your wiring setups. They provide flexibility, ease of installation, and clear identification, ensuring reliable and efficient operations. With these accessories, you can optimize your wiring distribution, simplify maintenance, and ensure a high level of safety.

WAGO 221 Series Accessory Variations

The WAGO 221 series accessories offer a wide range of solutions to enhance your wiring setup. With over 40 variations of mounting carriers, including options for rail, panel, and screw mounting, as well as versions with strain relief, you can find the perfect fit for any application. Additionally, WAGO's jumper bars are available in four distinct versions, providing reliable potential distributions and increased clamping points. Whether you need flexible mounting options or expanded connectivity, the WAGO 221 series accessories ensure your installations are efficient, safe, and compliant. Explore the different variations below to find the ideal solution for your project. 

Contact us at (855) 737-4716 to learn more, or fill out our online form. 

Having a reliable and versatile PLC is essential. Enter the WAGO Compact Controller 100, the go-to solution for powerful and efficient control. Designed with machine builders and plant floor tasks in mind, this compact device packs a punch, offering unparalleled flexibility and performance for applications of all sizes.

Why Choose the WAGO Compact Controller 100? 

1. Seamless Integration with WAGO's 750 Series I/O Couplers  
   With the WAGO Compact Controller 100, you can easily expand your system using WAGO's 750 Series I/O couplers. This means more inputs and outputs without compromising on performance, giving you the flexibility to tackle both small and large-scale projects effortlessly.
    

   

2. All-in-One Solution  
   Say goodbye to complex setups and maintenance headaches. WAGO's Compact Controller 100 combines digital and analog inputs and outputs in one sleek package. This integration ensures that your control system is both efficient and easy to manage.
3. Industry-Leading Programming with CODESYS V3  
   Harness the power of the industry's leading platform, CODESYS V3, for your programming needs. This professional software development environment enables you to create advanced control applications with ease, ensuring your system is always at the cutting edge.
4. Robust Connectivity and Expandability  
   Featuring two configurable RJ45 ports with MicroSD card slots, the Compact Controller 100 ensures robust communication and ample storage for your data. Plus, with WAGO's PicoMAX Push-in CAGE CLAMP? connectors, installation and maintenance are a breeze.
5. Industrial Protocol Support  
   Whether you're working with Modbus, Ethernet/IP, EtherCAT, or other popular protocols, the Compact Controller 100 has you covered. Its wide-ranging compatibility ensures smooth integration with your existing systems.
6. Compact and Maintenance-Free Design
   Designed as a DIN-rail mountable device, the Compact Controller 100 fits perfectly in small distribution boards, saving valuable space. With no fan or battery to maintain, you can count on this controller to deliver reliable performance with minimal upkeep.

Unlock the full potential of your automation projects with the WAGO Compact Controller 100. Experience the perfect blend of power, flexibility, and ease of use that makes it the ideal choice for any PLC application. 

Learn more about the WAGO Compact Controller 100.

Call us today at (855) 737-4716 to learn more, or fill out our online form and someone will get back to you.

Transform Your Automation with the WAGO Compact Controller 100

In the digital era, having a smart, connected device that bridges the gap between automation and IT is crucial. The WAGO Compact Controller 100 is more than just a PLC; it's a powerful IIoT information controller that brings your automation projects into the future. 

1. Real-Time Linux? Operating System for Maximum Flexibility 
   The Compact Controller 100 runs on a real-time Linux? operating system, offering you the freedom to use a wide range of software, from CODESYS V3 to Node-RED, Python, and C++. This versatility allows you to tailor your control system to your specific needs.
2. Gateway Functionality with Docker? Virtualization  
   Easily transform your Compact Controller 100 into a full-fledged IIoT device with gateway functionality by installing Docker?. This addition enables seamless integration of various applications, enhancing your system's capabilities and opening new avenues for innovation.
3. Compact Design with Built-in I/O  
   Designed as a DIN-rail built-in installation device, the Compact Controller 100 fits perfectly into small distribution boards. Its compact enclosure houses both the controller and the I/O unit, saving space and simplifying installation.
4. Enhanced Connectivity and Security  
   With two configurable RJ45 Ethernet ports, the Compact Controller 100 ensures reliable and secure connectivity. Built-in firewall and VPN support protect your network, while MQTT protocol enables easy cloud server configuration, making it ideal for digital transformation projects.
5. Versatile Programming and Visualization  
   Take advantage of the market-leading CODESYS V3.5 development software to create sophisticated control applications. Develop user-friendly interfaces with HTML5 web visualizations, accessible via any web browser on PCs or mobile devices, ensuring operators and maintenance staff have the tools they need at their fingertips.
6. Ready for the Future of Automation  
   The Compact Controller 100 is designed to meet the demands of modern automation. Its support for industrial protocols like MODBUS TCP, Ethernet/IP, and OPCUA ensures smooth communication with your existing systems, while the ability to expand memory and connect to a wide range of devices makes it a future-proof solution.

Embrace the future of industrial automation with the WAGO Compact Controller 100. This versatile, powerful, and easy-to-use IIoT information controller is your key to unlocking new levels of efficiency and connectivity in your automation projects. 

Learn more about the WAGO Compact Controller 100

Contact us at (855) 737-4716 to learn more, or fill out our online form.

In the realm of industrial automation, some applications pose significant challenges that traditional wired IO-Link systems struggle to address effectively. One such application is dynamic motion control in robotics and transport systems. The constant movement and flexibility required in these environments make wired connections impractical due to the risk of cable fatigue, wear and tear, and the complexities involved in installation and maintenance.  This is where Cable Management Basics comes in.

Consider a robotic arm or gantry system that performs precise tasks across multiple axes of motion. Traditional wired connections can be a major hindrance in such scenarios. The constant bending and twisting of cables can lead to frequent breakages and signal loss. Additionally, the installation process becomes cumbersome and time-consuming, impacting overall productivity. This challenge is not limited to robotics; any application involving dynamic motion, such as automated guided vehicles (AGVs) or moving machinery, faces similar issues with wired systems.

The Solution: Balluff’s Wireless IO-Link System

Download Balluff IO-Link Performance Portfolio and Balluff IO-Link Introduction datasheet to learn more.

Call us today at (855) 737-4716 or fill out our online form and someone will get back to you.