Process Control

Below you will find white papers on topics involving process control and automation.

Determining Pressure Drop for Control Valve Sizing

Submitted by Peter Jessee || Valin Corporation

Most people who are familiar with control valves have seen the formula for calculating the valve capacity (Cv) required to pass a given flow rate of water. This seems fairly straightforward until you ask yourself, what is the correct value of differential pressure to use?

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Maintaining an Enclosure’s Integrity

Submitted by Fred Gridley || Valin

Maintaining a consistent internal environment for your enclosures is critical for equipment to function properly. The National Electrical Manufacturers Association (NEMA) has defined standards for specific enclosures designed for the application and environment when correctly installed. Learn more.

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Instrumentation Fittings for Power Plants

Submitted by Greg Neneman || Valin Corporation

A lot must be reviewed before selecting the right fitting for power plant instrumentation applications. Among the choices are whether to use single- or double-ferrule designs; heat codes, lubrication, and corrosion resistance must also be considered.

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Stop Cavitation from Destroying Your Control Valve Trims

Submitted by Dr. Jon F. Monsen and Dr. Hans D. Baumann

The devastating effects cavitation can have on control valve internals are widely appreciated. In this article, the authors therefore explain the origins of cavitation, provide an easy-to-use method to estimate cavitation sound levels, and conclude with approaches to reduce or even avoid cavitation.

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Instrumentation Fittings — What You Need to Know

Submitted by Greg Neneman || Valin Corporation

In the world of instrumentation, there are a number of different topics discussed and analyzed.  However, one that should not be overlooked is that of instrumentation fittings. Do you know what technologies are available? Do you know the strengths and/or weaknesses? Are there any new trends?

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Control Valve Cavitation and Noise Prevention

Submitted by Kari Kohonen || Valin Corporation

Specifying control valves and engineering a system in which the flow of a particular product is completely optimized for superior performance and yield can be a challenging process. A number of factors must be considered during this practice to avoid process-destroying problems. Learn more.

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Liquid Flashing in a Control Valve Without Choked Flow

Submitted by Jon Monsen, Ph.D., P.E., Valin Corporation

Many engineers may wonder if it is possible to have flashing liquid flow in a control valve even if the flow is not choked. The short answer is yes, but it is not very common. This article provides a more detailed answer to this question.

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Why Equal Percentage Valves Act Linear

Submitted by Jon Monsen, Ph.D., P.E., Valin Corporation

I was recently asked how the installed flow characteristic of an equal percentage valve in a system that includes a significant amount of pipe or other pressure-consuming elements "magically" becomes a linear, or approximately linear, installed flow characteristic.

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Solving the Burden of Bourdon Tubes

Submitted by Brian Sullivan || Valin Corporation

Fabs and OEMs in the semiconductor industry face a number of difficult challenges today, specifically in the etch and deposition/thin film processes. These incredibly specialized processes require extremely clean gases and vaporized chemical sources.

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Nitrogen Generation in the Metal Industry

Submitted by Patrick Hyland || Valin Corporation

In the past, bulk storage systems have been used to house nitrogen on-site at the manufacturing plants, but this method of storage can result in a significant loss in revenue. So, what is the solution for plant owners? The answer begins with in-house nitrogen generation systems. Learn more.

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iPolymer High Purity PTFE Pressure Regulator

Submitted by iPolymer

The iPolymer PTFE Pressure Regulator is designed for use with high-purity water systems and aggressive chemical applications to regulate and maintain a constant pressure downstream of the valve and prevent over-pressurization of sensitive equipment.

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Optimizing Today’s Pneumatic Systems

Submitted by Bill Nevills || Valin Corporation

In the last ten years, the design of pneumatic manufacturers' online tools for sizing components has evolved, the fieldbus systems are ever-changing, component designs are constantly improving, and network devices such as the Industrial Internet of Things have reshaped the industry. Learn more.

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Controlling Compressor Vibration and Surge

Submitted by Jim Slama || Valin Corporation

Controlling vibration and surge is one of the most critical aspects of keeping centrifugal and reciprocating compressors up and running. If improperly monitored and maintained, these types of compressors can experience frequent functional issues and ultimately shorten their life span.

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Retrofitting Customized Valves for Pipeline Monitoring

Submitted by Ray Herrera || Valin Corporation

Oil and gas engineers face a problem in accurately and reliably measuring and monitoring the various fluids that are introduced into oil pipelines from well-site pumping stations. A thorough understanding of both the oil separation process and the properties of valves and actuators is required.

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Best Practices: Pipe and Valve Selection for a Cooling System

Submitted by Ray Herrera || Valin Corporation

When selecting the pipes and valves for a cooling system, it is important to understand the options available—and the possible outcomes associated with each selection. Many factors can impact the effectiveness, longevity, and quality of the overall cooling system. Learn more.

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United Electric Controls | HART Transmitters with Switching

United Electric Controls has introduced a unique new family of HART capable transmitters that provides programmable switching functionality for industrial process monitoring applications. The One Series 1XTXSW transmitter line is the first to integrate HART 7 compatible 4-20 mA output. Lean more.

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Valve-Selection Best Practices

Submitted by Ray Herrera, Valin || Chemengonline.com

Precise combinations of valves and other equipment lead to process success. A biopolymer fermentation process provides an example of proper valve selection.

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Part IV: Keys to Effective Valve Sizing & Selection

Submitted by Jon Monsen Ph.D., PE // Flow Control Network Magazine

This is Part IV in a four-part series based on the contents of the new textbook, "Control Valve Application Technology, Techniques and Considerations for Properly Selecting the Right Control Valve."

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