The IAI RCON Controller is a cutting-edge solution for seamless and precise control of motion and automation systems. Engineered for versatility, the RCON supports multiple axes, enabling it to handle even the most complex automation tasks with ease. Its compact design fits effortlessly into tight spaces, while advanced communication capabilities ensure seamless integration with industry-standard networks such as Ethernet/IP and PROFINET.
Whether you’re automating linear, rotary, or multi-axis systems, the RCON Controller delivers the reliability, accuracy, and scalability you need to optimize your operations.
Features
RCON Controller Features:
- Multi-Axis Support and Scalability:
The RCON Controller is built to streamline multi-axis actuator operations. Each driver unit, measuring only 22 mm in width, is capable of supporting two actuator axes. This compact design allows up to eight driver units to connect seamlessly to a single gateway, enabling the control of up to 16 axes within a single system. Such scalability makes it an excellent choice for dynamic and growing applications where flexibility and future-proofing are paramount.
- Space-Saving Design:
Traditional single-axis driver systems often consume significant space within control panels, leading to larger setups and higher facility costs. The RCON’s compact design enables a drastic 85% reduction in control panel space. This feature is particularly beneficial in environments with space constraints, allowing more efficient use of physical resources without sacrificing performance.
- Cost-Efficient Integration:
Cost optimization is a critical factor in automation system design. The RCON Controller delivers substantial savings by consolidating control architecture. Traditional systems often require a dedicated network option for each single-axis controller, resulting in higher installation and maintenance costs. By integrating up to 16 axes into a single networked system, RCON eliminates redundancy, leading to up to 60% savings in overall system costs.
- Versatile Field Network Support:
The RCON supports a wide array of field networks, including:- CC-Link, CC-Link IE Field, DeviceNet, EtherNet/IP, EtherCAT, PROFIBUS, PROFINET
- Maintenance Features:
Proactive maintenance capabilities make the RCON a robust and reliable choice for long-term operations. Its preventative maintenance function monitors the health of critical components, such as capacitors, to predict potential issues before they escalate. Additionally, its predictive maintenance system tracks the performance of fan units and actuators, helping operators plan maintenance schedules efficiently. These features reduce unplanned downtime, lower operational risks, and extend equipment lifespan.
- Real-Time Monitoring and Troubleshooting
IA-OS (Intelligent Actuator Operating System) is a specialized software designed for configuring, controlling, and monitoring IAI actuators and controllers, including the RCON series. Its key features include:- Real-Time Monitoring: Visualizes system status and performance for easier tracking and management.
- Predictive Maintenance: Detects potential issues early to prevent downtime.
- Streamlined Troubleshooting: Provides diagnostic tools for quick and efficient problem-solving.
Specifications
RCON Controller Specifications:
Gateway Unit
Driver Units
Unit Configuration
| Description | Specifications |
| Control Axis | Up to 16 axes |
| Communication | Ethernet/IP, PROFINET, Modbus TCP |
| I/O | Digital and Analog |
| Operating Temperature | -10°C to 50°C |
| Power Supply | 24 VDC |
| Mounting | Compact DIN Rail |
| Protection Level | IP20 |
Applications
RCON Controller Applications:
The IAI RCON Controller is a versatile solution for industries like:
- Manufacturing and Robotics: High-speed, precise control for robotic systems
- Automotive: Seamless integration into assembly lines and automated systems
- Packaging: Efficient control of conveyor belts, labeling, and sorting machines
- Healthcare and Biotech: Accurate motion control for lab automation equipment
Q & A
RCON Controller Q & A
+ What is the RCON controller?
The IAI RCON is more than just a multi-axis controller — it’s a space-saving powerhouse built to integrate easily across a wide range of actuators and robotics platforms. Its compact design helps machine builders and manufacturers reduce cabinet size and system footprint without sacrificing performance. With native support for multiple communication protocols, the RCON ensures fast, flexible integration with existing control systems. That means less downtime during setup and easier changes down the line — keeping your team productive and your systems adaptable.
It’s also forward-thinking. Real-time data monitoring is built in, giving you the tools to troubleshoot, optimize, and scale. That kind of insight helps decision-makers stay ahead of the curve and react quickly to operational challenges.
From a usability standpoint, the RCON offers a clean, intuitive interface that makes deployment quick and painless. Combined with Valin’s application support and training resources, it's a solution that helps teams hit the ground running.
Bottom line: the RCON isn’t just about motion control — it’s about smarter automation. If your goal is to maximize precision, flexibility, and efficiency, this is the controller that helps get you there.
It’s also forward-thinking. Real-time data monitoring is built in, giving you the tools to troubleshoot, optimize, and scale. That kind of insight helps decision-makers stay ahead of the curve and react quickly to operational challenges.
From a usability standpoint, the RCON offers a clean, intuitive interface that makes deployment quick and painless. Combined with Valin’s application support and training resources, it's a solution that helps teams hit the ground running.
Bottom line: the RCON isn’t just about motion control — it’s about smarter automation. If your goal is to maximize precision, flexibility, and efficiency, this is the controller that helps get you there.
+ Who benefits from using it?
Industries embracing automation technology, such as semiconductor and life sciences, are the primary beneficiaries of the RCON Controller from IAI. The controller's seamless integration capabilities offer these sectors unmatched precision and efficiency, fostering significant enhancement in operational workflows and thus propelling productivity forward.
Additionally, businesses focused on sustainability find a valuable partner in the RCON Controller. Its energy-efficient design ensures reduced environmental impact without compromising system performance, facilitating progress towards corporate sustainability goals.
Moreover, technical experts and engineers enjoy the controller’s user-friendly interface, which reduces learning curves. This efficiency in mastering the system translates to faster deployment and reduced operational costs.
In fast-paced industries that demand quick adaptation to new challenges, the RCON Controller’s real-time data monitoring capability is indispensable. It empowers users to make informed decisions, significantly impacting business agility and competitive advantage.
Forward-thinking organizations that prioritize future-readiness in their operations find immense value in the RCON Controller. Its advanced features position them well to meet and surmount upcoming industrial challenges seamlessly and confidently.
Ultimately, IAI's RCON Controller equips businesses with robust technological tools that drive excellence in automation, ensuring they not only meet today’s demands but are also aptly prepared for tomorrow’s opportunities with unwavering confidence.
Additionally, businesses focused on sustainability find a valuable partner in the RCON Controller. Its energy-efficient design ensures reduced environmental impact without compromising system performance, facilitating progress towards corporate sustainability goals.
Moreover, technical experts and engineers enjoy the controller’s user-friendly interface, which reduces learning curves. This efficiency in mastering the system translates to faster deployment and reduced operational costs.
In fast-paced industries that demand quick adaptation to new challenges, the RCON Controller’s real-time data monitoring capability is indispensable. It empowers users to make informed decisions, significantly impacting business agility and competitive advantage.
Forward-thinking organizations that prioritize future-readiness in their operations find immense value in the RCON Controller. Its advanced features position them well to meet and surmount upcoming industrial challenges seamlessly and confidently.
Ultimately, IAI's RCON Controller equips businesses with robust technological tools that drive excellence in automation, ensuring they not only meet today’s demands but are also aptly prepared for tomorrow’s opportunities with unwavering confidence.
+ Why choose the RCON controller?
Selecting the RCON Controller from IAI empowers businesses to achieve remarkable space savings and enhance operational efficiency.
This technology shines by integrating seamlessly into existing industrial infrastructures, minimizing disruption and maximizing productivity gains. Businesses can effortlessly adapt to various applications, mitigating costs associated with extensive hardware alterations.
Moreover, the controller's advanced features, such as real-time data analytics, significantly enhance decision-making capabilities. These innovations ensure companies remain agile, responsive, and ahead of industry demands, fostering a future-ready operational environment.
Through its user-friendly design, the RCON Controller simplifies complex processes, reducing training time and ensuring ease of use. Comprehensive support and documentation further augment user confidence, accelerating deployment and performance optimization.
In choosing the RCON, businesses opt for a robust, adaptive solution that aligns operational priorities with sustainable growth and future challenges.
This technology shines by integrating seamlessly into existing industrial infrastructures, minimizing disruption and maximizing productivity gains. Businesses can effortlessly adapt to various applications, mitigating costs associated with extensive hardware alterations.
Moreover, the controller's advanced features, such as real-time data analytics, significantly enhance decision-making capabilities. These innovations ensure companies remain agile, responsive, and ahead of industry demands, fostering a future-ready operational environment.
Through its user-friendly design, the RCON Controller simplifies complex processes, reducing training time and ensuring ease of use. Comprehensive support and documentation further augment user confidence, accelerating deployment and performance optimization.
In choosing the RCON, businesses opt for a robust, adaptive solution that aligns operational priorities with sustainable growth and future challenges.
+ Does the RCON provide predictive or preventative maintenance features?
Yes—equipped with preventive maintenance functionality for components like capacitors and predictive monitoring for fan units and actuators, enabling early detection of issues to avoid unplanned downtime.
+ Can RCON integrate with EtherCAT-based PLCs like Omron NJ/NX series?
Yes—RCON can be configured via EtherCAT to integrate with Omron NJ/NX-series PLCs. Setup involves the IAI gateway, driver units, relevant power supply, and configuration using Gateway Parameter Configuration tools and IA-OS.
Downloads
Download IAI RCON Controllers Brochure
Talk to one of our process control experts today at (855) 737-4716, or fill out our online form to learn more.