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Extrusion Technology 40mm Series from Robotunits The Robotunits 40 mm Series extrusion system is the cornerstone of Robotunits’ Modular Automation System, designed to deliver a flexible, high-performance structural framework for industrial applications. Built on a uniform 14 mm T-slot architecture that ensures full compatibility across all profiles and accessories, the system gives engineers a robust yet adaptable solution for building everything from machine frames and enclosures to workstations, conveyor supports, and MRO equipment. Each profile features a tubular honeycomb internal structure and maximum wall thickness at critical junctures to achieve excellent torsional rigidity and strength-to-weight ratio, while the anodized aluminum finish eliminates the need for further surface treatment. With 13 standard profiles in the 40 mm range — including sizes such as 16×40, 40×40, 40×80, 80×80, and 40×120 — the system supports a wide spectrum of load and span requirements, and its modular architecture permits unlimited re-use and re-configuration of assemblies. In short, the 40 mm Series delivers high strength, universal compatibility, and economical scalability for modern automation and framing systems.

Extrusion Technology 40mm Series Features

More with less: 13 standard extrusions can be combined with each other
Tubular honeycomb design
Maximum wall thickness at the critical extrusion points
Unlimited re-usability
Centering in the base of the extrusion T-slot
All extrusions anodized, no surface finishing necessary
Immediate processing due to adhesive label and thread cuts
Lightweight extrusion "Lean Line" available in the 40mm extrusion series

Extrusion Technology 40mm Series Specifications

Extra large, 14mm uniform T-slot in all extrusions
Concave extrusion surface
Tubular Honeycomb structure
Length: up to 6 meters
Extrusion technology can be combined in 40mm and 50mm extrusion series
Post insertion of heavy-duty Drop-in Nuts up to M8 possible

Extrusion Technology 40mm Series Products

Extrusion 16x40

Applications: Signs, Shelves, Racks, Handrails, Guide rails, MRO equipment

Extrusion 40x40

Applications: Machine guardings, Enclosures, Safety fence panels & doors, Light-weight machine frames, Shelves, racks, trolleys (MRO equipment)

Extrusion 40x80

Applications: Machine guardings, Enclosures, Safety fence panels & doors, Machine frames, Workstations, Shelves, racks, trolleys (MRO equipment)

Extrusion 80x80

Applications: Machine frames, Workstations, Machine guardings, Enclosures, Shelves, racks, trolleys (MRO equipment)

Extrusion 40x40 Lean Line

Applications: Machine guardings, Enclosures, Safety fence panels, Lightweight machine frames, Workstations, Shelves, racks, trolleys (MRO equipment)

Extrusion 40x80 Lean Line

Applications: Machine guardings, Enclosures, Safety fence panels, Lightweight machine frames, Workstations, Shelves, racks, trolleys (MRO equipment)

Extrusion 40x120

Applications: Roller conveyor, Cable ducts, Manual workstations, In and outfeed conveyors

Q&A Section with Expand/Collapse Icons

Extrusion Technology 40mm Series Q & A

+ What makes the Robotunits 40 mm extrusion system different from other aluminum extrusion systems?

The Robotunits 40 mm series stands out with its universal 14 mm T-slot design, ensuring full compatibility across all profiles and accessories in the system. Its patented fastening technology allows for strong, vibration-safe, and play-free connections without drilling or milling. Each extrusion features a tubular honeycomb internal structure, offering outstanding torsional rigidity and strength-to-weight ratio. This results in lightweight yet durable assemblies with connection strength comparable to welded joints.

+ What extrusion sizes and configurations are available, and can they be mixed?

The 40 mm series includes multiple profile options such as 16x40, 40x40, 40x80, 80x80, and 40x120, covering a broad range of framing needs from light-duty to heavy-duty applications. Standard lengths reach up to 6 meters, and the uniform slot design enables compatibility with other Robotunits series like the 50 mm line. This modular flexibility makes it easy to mix profiles and expand or modify structures as needs change.

+ How are the extrusions connected, and can assemblies be reused or adjusted?

Robotunits extrusions use drop-in nuts and engineered fasteners that securely fit into the 14 mm T-slot, creating robust, precisely aligned connections without machining. Assemblies can be easily repositioned, adjusted, or reused without damaging the profiles, making them ideal for modular setups or applications requiring frequent changes. The fastening technology delivers strength equivalent to welded joints while maintaining full adjustability and reusability.

+ What are the mechanical limits and structural capabilities of the 40 mm series?

The honeycomb core structure of the 40 mm profiles delivers excellent torsional stiffness and load-bearing performance. Fasteners and connectors can withstand tensile loads up to 4 tons, depending on configuration. The system is suitable for machinery framing, guarding, conveyors, and automation equipment. For high-load or vibration-sensitive designs, engineers can reference Robotunits structural data or request application support to confirm load ratings and deflection limits.

+ What are the practical benefits—availability, finish, compatibility, and support services?

All Robotunits extrusions come anodized for corrosion resistance and are available pre-threaded or cut to length for easy assembly. The standardized slot and hardware design simplify inventory and ensure full cross-compatibility across the Robotunits system. Authorized distributors such as Valin offer cut-to-length, kitting, and turnkey assembly services to streamline project implementation. The modular design allows users to expand, reconfigure, and reuse components, offering a long-lasting, cost-effective, and scalable framing solution.

Download Robotunits Extrusion and Fastening Technology Catalog

Download Robotunits Extrusion Tolerances Datasheet

Download Robotunits Fastener Loads Datasheet

Call us today at (855) 737-4716 to learn more, or fill out our online form and someone will get back to you.