Precision Z and Theta Motion In One Compact Actuator
The PBA Systems Compact PPH Integrated Z-Theta Picker Head Actuator is a precision motion solution designed for high-speed pick-and-place, semiconductor handling, electronics assembly, and automation environments where space, accuracy, and throughput are critical. By integrating Z-axis linear motion and Theta rotary motion into a single compact unit, this actuator simplifies machine design while delivering repeatable, high-precision performance.
Precision Pick-and-Place in a Compact, Integrated Design
The Compact PPH Z-Theta Picker Head Actuator from PBA Systems combines vertical positioning and rotational alignment into one engineered assembly. This integration reduces mechanical complexity, shortens cycle times, and improves placement accuracy compared to multi-component designs.
Designed for automated production environments, the actuator supports fast, reliable handling of delicate or high-value components while maintaining excellent repeatability over long operating cycles.
Common Applications
- Semiconductor back-end handling
- Electronics and PCB assembly
- Micro-mechanical assembly
- Medical device manufacturing
- High-speed automation and robotics
- Precision inspection and test stations
Specifications
Technical Specifications
| Specification | Value / Range |
|---|---|
| Actuator Type | Compact Z-Theta Picker Head (integrated Z & Theta motion) |
| Available Widths | 7.5 mm, 9 mm, 15 mm |
| Z-Axis Stroke Options | 15 mm, 25 mm, 50 mm |
| Continuous Z-Axis Force | 1.6 N – 7.5 N |
| Peak Z-Axis Force | Up to 15 N |
| Peak Theta Torque | Up to 47 Nm |
| Z-Axis Repeatability | ±0.5 μm |
| Theta Repeatability | ±0.005° |
| Z-Axis Resolution | 0.1 μm |
| Theta Resolution | 0.002° |
| Encoder Type | SinCos differential encoder |
| Soft Landing Force Control Resolution | 10 gf |
| Maximum Z-Axis Speed | Up to 1 m/s |
| Maximum Theta Speed | Up to 3000 RPM |
| Vacuum Handling | Built-in vacuum suction support |
| Multi-Head Configurations | Supported |
| Typical Applications | High-speed pick-and-place, semiconductor handling, precision automation |
| Integration Benefits | Compact, reduced stack-up, improved alignment accuracy |
Features
Key Features & Performance Advantages
Integrated Z-Theta Motion
By combining linear Z motion and rotational Theta motion in one compact assembly, the PPH actuator:
- Reduces alignment errors
- Eliminates additional couplings and mounts
- Simplifies machine design and integration
High Precision & Repeatability
Engineered for applications requiring tight tolerances, the actuator delivers:
- Accurate vertical positioning
- Precise rotational alignment
- Consistent repeatability across high-cycle operations
Compact, Space-Saving Footprint
The compact form factor allows:
- Dense machine layouts
- Smaller automation platforms
- Easier retrofits into existing equipment
High-Speed Operation
Optimized for rapid motion profiles, the PPH actuator supports:
- Faster pick-and-place cycles
- Increased throughput
- Reduced overall takt time
Integration
Design, Integration & Reliability
Built for Automation Environments
PBA Systems designs the Compact PPH actuator to perform reliably in demanding industrial conditions, including:
- Continuous operation
- High acceleration and deceleration profiles
- Precision handling of sensitive components
Simplified Integration
The integrated architecture helps OEMs and system integrators:
- Reduce total parts count
- Minimize mechanical stack-up
- Shorten design and commissioning time
Scalable for Custom Systems
The actuator is well-suited for:
- Custom automation platforms
- Modular machine designs
- OEM equipment standardization
Q & A
PPH Integrated Z-Theta Pick & Place Actuator Q & A
A compact Z-Theta actuator allows for:
- Smaller machine footprints
- Higher component density
- Easier integration into tight spaces
Downloads
Download PBA Systems Compact PPH, Integrated Z-Theta Picker Head Actuator Datasheet
Talk to one of our process control experts today at (855) 737-4716 or fill out our online form to learn more.